How To Replace Radiator Hoses

Radiator hoses connect the radiator inlet to the thermostat housing or water outlet on the engine, as well as connecting the radiator outlet to the water pump. Radiator hoses are essential in keeping coolant at the appropriate temperature throughout your engine and cooling system. This not only keeps the engine running at the optimal temperature, but also keeps your vehicle’s heater working at its best. Radiator hoses should be firm, but not hard. A hose that feels brittle, spongy or soft should be replaced, even if only one spot on the hose doesn’t feel right. A leaky radiator hose can cause your vehicle to leak coolant, which can lead to overheating and other serious issues. It is sometimes difficult to see damage or wear on radiator hoses, so it’s a good idea to replace them at the interval suggested by your owner’s manual.

Tools & Materials

Replace Upper and Lower Radiator Hoses

The following steps detail replacing the upper and lower radiator hoses on a 2003 Ford Taurus. Procedures may vary from one vehicle to the next, so be sure to know the specifics for your vehicle before getting started. If you’re not completely comfortable doing this yourself, we’d be happy to recommend a professional technician in your area.
Jacking up vehicle to replace radiator hoses

Step 1: Prepare the Vehicle

Before you begin, park the vehicle on a level surface. Chock the rear wheels and raise and support the front end of the vehicle. For steps on how to do this safely, check out this video.
Removing vehicle splash shield

Remove the splash shield under the vehicle’s bumper by removing the screws, bolts or trim clips. This will allow you to access the drain petcock, radiator hose clamp and lower hose.
Removing coolant cap

Step 2: Drain Coolant

Open the hood and locate the radiator cap. Remove the cap and set it aside.

Do It Right: Be sure to let the system cool before removing the radiator cap. Hot coolant is likely to be under pressure and can cause injury.

Placing drain pan underneath car

Place the drain pan underneath the radiator. Make sure to use a clean pan if you intend to reuse the coolant.
Draining coolant from the petcock

Locate the radiator drain petcock, and open it by turning it counterclockwise. Drain all the coolant into the drain pan.

Do It Right: See our video on flushing and filling the cooling system.

Closing petcock after draining coolant

When the coolant has completely drained, close the petcock and carefully position the drain pain underneath where the hoses will be detached.
Removing resevoir supply hose clamp

Step 3: Remove Lower Radiator Hose and Reservoir Supply Hose

Use pliers to remove the clips from the reservoir supply hose.
Removing lower radiator hose clip to replace radiator hose

Remove the clips and the lower hose clamp from the lower radiator hose.
Disconnecting radiator hoses

Slip the hoses carefully off the radiator and reservoir supply line. Then remove the lower hose from the outlet of the water pump.

Do It Right: It is possible to damage the radiator in the process of removing stubborn hoses, so it’s important to do this very carefully. If the hoses aren’t easily removed, you can also use WD-40 to help loosen them. You can also use a pick or screwdriver to loosen the hose around the radiator outlet, or cut a relief in the old hoses, since you'll be replacing them anyway.

Removing lower radiator hose

Now you should be able to remove the radiator hose assembly from the vehicle.

Do It Right: Compare the old radiator hose to your new radiator hose and double check that they match before you install the new hose.

Installing new lower radiator hose on car

Step 4: Install New Lower Radiator Hose

Install the new hose on the lower radiator outlet, water pump inlet, and reservoir tube.
Installing new lower radiator hose and hose clamp

Secure the new hose with new hose clamps.
Removing clamp on upper radiator hose

Step 5: Remove the Upper Radiator Hose

Remove the radiator upper hose clamp.
Removing second upper radiator hose clamp

Remove the thermostat housing hose clamp.
Disconnecting the upper radiator hose

Remove the hose from the upper radiator and disconnect the radiator vent tube. Now, you should be able to remove the radiator hose assembly from the vehicle.
Connecting and clamping lower portion of upper radiator hose

Step 6: Install New Upper Radiator Hose

Replace the upper hose and clamps. Connect the lower portion of the hose to the thermostat housing outlet first.

Do It Right: If you use threaded hose clamps, make sure to tighten the clamps to manufacturer specifications.

Retightening upper radiator hose clamp

Connect the upper portion of the hose to the radiator inlet.
Fill radiator reservoir with coolant

Step 7: Refill and Test the Radiator

Fill the radiator with coolant.
Check for circulation of coolant

Start the engine, and wait for the vehicle to reach operating temparature. This could take 10 minutes or more. You want to be sure you see coolant circulating before replacing the cap.
Replacing radiator cap

Once fluid is circulating, add more if needed and replace the radiator cap.
Starting vehicle air conditioning

With the engine running, turn on the heat. Once warm air starts blowing, turn the car off, wait for it to cool, and check the coolant level. Now, you may need to top off the reservoir with coolant so that it’s at the optimal level. Check for any leaks underneath the vehicle.
Replacing splash shield

Replace the splash shield and retaining clips. Then lower the vehicle. After about a week, double-check the fluid level, and add coolant if needed.

Additional Resources

Engine cooling products, including radiator, radiator house, cooling fan, and more

Shop Engine Cooling

Shop radiator hose, radiator hose, water pumps, cooling fans, and more.

cooling system basics, including radiator for car

Cooling System Basics

A properly maintained cooling system will help your vehicle run at full efficiency.
Check and fill vehicle fluids

How to Check and Fill Vehicle Fluids

Checking automotive fluids on a regular basis is an easy way to help ensure the longevity and reliability of your vehicle.

The automotive repair work depicted in this series is performed under the direction of the manufacturer of the product featured. Prior to undertaking any of the demonstrated repairs on your vehicle, we suggest you consult with a certified mechanic or another professional who can adequately advise you of the proper repair or remedy required. O’Reilly Automotive Stores, Inc. and its affiliates (“O’Reilly”) disclaims any responsibility for injury or damage resulting from a viewer’s attempt to recreate the repairs shown in this series.