How to Change Diesel Fuel Filters

Diesel fuel filters get dirty and require changing, just like any filter. Your vehicle’s manufacturer will specify how often diesel fuel filters need to be changed, but consider changing them before each winter. The most common ice or gel point for diesel fuel is at the diesel fuel filter. Changing your diesel fuel filter or filters before winter doesn’t guarantee you won’t get frozen fuel there, but starting winter with clean diesel fuel filters and draining the water separator helps minimize the risk.

Tools & Materials

Instructions

The procedure might vary slightly from one truck to the next, but many Ford diesels and powerstroke engines will be similar to this. As always, know the specifics for your truck before getting started. If you’re not completely comfortable doing this yourself, we’d be happy to recommend a professional technician in your area.


placing drain pan underneath vehicle

Step 1: Locate and Drain the First Fuel Filter

In diesel trucks like this, you’ll have two fuel filters. The first is in the fuel line under the driver’s door. Make sure your engine is shut off before starting this procedure.

The first thing you’ll want to do is put a drain pan under the filter.


Allen wrench removing plug

Use a hex tool or Allen wrench to remove the plug in the fuel filter housing and let the fuel drain into your pan.
replacing plug

Once the fuel has drained, put the plug back in.
wrench loosening the filter cap

Step 2: Remove and Replace the Old Fuel Filter

Use a wrench and socket to loosen the filter cap.
Removing filter from cap

When the cap comes loose, sometimes the filter will be in it, and sometimes it will still be in the housing. Remove the filter from the cap or housing.
removing o-ring from cap

Take the old o-ring off the filter cap. You may need a flathead screwdriver for this. A new o-ring will come with the new filter.
wiping down housing

Wipe down the housing and sealing surfaces thoroughly. Then install the new o-ring on the cap, making sure it’s seated against this ridge all the way around.
Placing new filter into cap

Your new filter will snap into the cap. Once the filter is secure in the cap, slide the filter into the housing, and hand-tighten the cap.
threading cap into place

Make sure the cap threads smoothly into place before using a wrench. Use a torque wrench to tighten the cap to manufacturer’s specifications.
Locating second fuel filter and using a socket to remove it

Step 3: Locate and Replace the Second Fuel Filter

The other fuel filter is here under the hood. You can loosen the cap on this one with a square drive or socket, then remove the cap.
Removing old filter

Remove the old filter and let the fuel that’s in the filter run down into the housing. You’ll leave the fuel in the housing for installation.
putting new filter into housing

Wipe down the housing and sealing surfaces thoroughly and put your new filter down into the housing.
placing new o-ring on filter cap

Replace the old o-ring on the filter cap with the one that’s included with the new filter. Make sure it’s seated properly like you did on the other filter cap.
tightening the cap by hand

Tighten the cap by hand, making sure it threads smoothly. Use your torque wrench to tighten the cap to manufacturer’s specifications.
Before driving, you’ll want to prime the fuel system in your truck.

Additional Resources

The automotive repair work depicted in this series is performed under the direction of the manufacturer of the product featured.